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About Machine

How exactly does induction heating work? help to have a basic understanding of the principles of electricity. When an alternating electrical current is applied to the primary of transformer, an alternating magnetic field is primary of a transformer. an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.

In a basic induction heating setup shown at right, a solid state RF power sully sends am AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.

As shown in the second diagram, these eddy currents flow against the electrical resistivity of the metal, generating precise and localized heat without any direct contact between the part and the inductor. This heating occurs with both magnetic and non-magnetic parts, and is often referred to as the "Joule effect", referring to JouIe's first law - a scientific formula expressing the relationship between heat produced by electrical current passed through a conductor.

Secondarity, addittional heat is produced within magnetic parts through hysteresis - internal friction that is created when magnetic parts pass through the inductor. Magnetic materials naturally offer electrical resistance to the rapidly changing magnetic fields within the inductor. This resistance produces internal friction which in turn produces heat.

In the process of heating the material, there is therefore no contact between the inductor and the part and neither are there any combustion gases. The material to be heated can be located in a setting isolated from the power supply; submerged in a liquid, covered by isolated substances, in gaseous atmospheres or even in a vacuum.

Induction heating has the advantages of high heating speed, high producing effect, no(less) oxidation. no(less) decarburization of the heated work pleces. It can easily realize mechaninzation, automation, and flow-line production. It is also energy smart, no public harm, can improve the working environment significantly As a result, it is widely used to industrial processes like metal melting. hot forging/forming, heat treating braze welding, etc.

Induction Heating Machine for Forging Unit.

Medium Frequency Induction Heating Machine Model Max Power Oscillating Frequency Max Input Current Input Voltage
IEZ-15 15KW 1-20KHZ 23A 3P 380V/ 50Hz
IEZ-25 25KW 1-20KHZ 36A 3P 380V/ 50Hz
IEZ-35 35KW 1-20KHZ 51A 3P 380V/ 50Hz
IEZ-45 45KW 1-20KHZ 68A 3P 380V/ 50Hz
IEZ-70 70KW 1-20KHZ 105A 3P 380V/ 50Hz
IEZ-90 90KW 1-20KHZ 135A 3P 380V/ 50Hz
IEZ-110 110KW 1-20KHZ 170A 3P 380V/ 50Hz
IEZ-160 160KW 1-20KHZ 240A 3P 380V/ 50Hz
IEZ-100 100KW 0.5-10KHZ 160A 3P 380V/ 50Hz
IEZ-160 160KW 0.5-10KHZ 250A 3P 380V/ 50Hz
IEZ-200 200KW 0.5-10KHZ 330A 3P 380V/ 50Hz
IEZ-250 250KW 0.5-10KHZ 380A 3P 380V/ 50Hz
IEZ-300 300KW 0.5-8KHZ 500A 3P 380V/ 50Hz
Super Audio Induction Heating Machine Model Max Power Oscillating Frequency Max Input Current Input Voltage
IES-30A-S 30KW 10-40KHZ 48A 3P 380V/ 50Hz
IES-30AB-S 30KW 10-40KHZ 48A 3P 380V/ 50Hz
IES-40AB-S 40KW 10-40KHZ 62A 3P 380V/ 50Hz
IES-50AB-S 50KW 10-40KHZ 75A 3P 380V/ 50Hz
IES-40AB 40KW 10-40KHZ 62A 3P 380V/ 50Hz
IES-50AB 50KW 10-40KHZ 75A 3P 380V/ 50Hz
IES-60AB 60KW 10-40KHZ 90A 3P 380V/ 50Hz
IES-80AB 80KW 10-40KHZ 125A 3P 380V/ 50Hz
IES-100AB 100KW 10-40KHZ 155A 3P 380V/ 50Hz
IES-120AB 120KW 10-40KHZ 185A 3P 380V/ 50Hz
IES-160AB 160KW 8-300KHZ 245A 3P 380V/ 50Hz
IES-200AB 200KW 8-30KHZ 310A 3P 380V/ 50Hz
IES-250AB 250KW 8-30KHZ 380A 3P 380V/ 50Hz
IES-300AB 300KW 8-30KHZ 455A 3P 380V/ 50Hz

Advantages of induction heating in forging unit

  • Less space Utilization.
  • No Air or Water Pollution
  • Smoke free shop area.
  • No time wastage in waiting of temperature like oil fired furnaces.
  • Most effecient method of headting.
  • Uniform temperature distribution and repeatable heat cycle.
  • Cleaner working Enviroment.
  • Ease Handling
  • Automatic feedign.
  • No risk of Burn.
  • No wastage of energy during non-working hours.
  • No Overheating.
  • Minimum Decarborisation.
  • Material saving due to no scaling or decarborisation of surface.
  • Saving in Man power.

Contact Us

Our Address

Inductwell Engineers Pvt Ltd
2C-92 New Industrial Township Faridabad Haryana- 121001

Call Us

Yog Malik: +91-9910767070