About Machine
How exactly does induction heating work? help to have a basic understanding of the principles of electricity. When an alternating electrical current is applied to the primary of transformer, an alternating magnetic field is primary of a transformer. an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup shown at right, a solid state RF power sully sends am AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
As shown in the second diagram, these eddy currents flow against the electrical resistivity of the metal, generating precise and localized heat without any direct contact between the part and the inductor. This heating occurs with both magnetic and non-magnetic parts, and is often referred to as the "Joule effect", referring to JouIe's first law - a scientific formula expressing the relationship between heat produced by electrical current passed through a conductor.
Secondarity, addittional heat is produced within magnetic parts through hysteresis - internal friction that is created when magnetic parts pass through the inductor. Magnetic materials naturally offer electrical resistance to the rapidly changing magnetic fields within the inductor. This resistance produces internal friction which in turn produces heat.
In the process of heating the material, there is therefore no contact between the inductor and the part and neither are there any combustion gases. The material to be heated can be located in a setting isolated from the power supply; submerged in a liquid, covered by isolated substances, in gaseous atmospheres or even in a vacuum.
Induction heating has the advantages of high heating speed, high producing effect, no(less) oxidation. no(less) decarburization of the heated work pleces. It can easily realize mechaninzation, automation, and flow-line production. It is also energy smart, no public harm, can improve the working environment significantly As a result, it is widely used to industrial processes like metal melting. hot forging/forming, heat treating braze welding, etc.
Induction Heating Machine for Forging Unit.
Medium Frequency Induction Heating Machine | Model | Max Power | Oscillating Frequency | Max Input Current | Input Voltage |
---|---|---|---|---|---|
IEZ-15 | 15KW | 1-20KHZ | 23A | 3P 380V/ 50Hz | |
IEZ-25 | 25KW | 1-20KHZ | 36A | 3P 380V/ 50Hz | |
IEZ-35 | 35KW | 1-20KHZ | 51A | 3P 380V/ 50Hz | |
IEZ-45 | 45KW | 1-20KHZ | 68A | 3P 380V/ 50Hz | |
IEZ-70 | 70KW | 1-20KHZ | 105A | 3P 380V/ 50Hz | |
IEZ-90 | 90KW | 1-20KHZ | 135A | 3P 380V/ 50Hz | |
IEZ-110 | 110KW | 1-20KHZ | 170A | 3P 380V/ 50Hz | |
IEZ-160 | 160KW | 1-20KHZ | 240A | 3P 380V/ 50Hz | |
IEZ-100 | 100KW | 0.5-10KHZ | 160A | 3P 380V/ 50Hz | |
IEZ-160 | 160KW | 0.5-10KHZ | 250A | 3P 380V/ 50Hz | |
IEZ-200 | 200KW | 0.5-10KHZ | 330A | 3P 380V/ 50Hz | |
IEZ-250 | 250KW | 0.5-10KHZ | 380A | 3P 380V/ 50Hz | |
IEZ-300 | 300KW | 0.5-8KHZ | 500A | 3P 380V/ 50Hz |
Super Audio Induction Heating Machine | Model | Max Power | Oscillating Frequency | Max Input Current | Input Voltage |
---|---|---|---|---|---|
IES-30A-S | 30KW | 10-40KHZ | 48A | 3P 380V/ 50Hz | |
IES-30AB-S | 30KW | 10-40KHZ | 48A | 3P 380V/ 50Hz | |
IES-40AB-S | 40KW | 10-40KHZ | 62A | 3P 380V/ 50Hz | |
IES-50AB-S | 50KW | 10-40KHZ | 75A | 3P 380V/ 50Hz | |
IES-40AB | 40KW | 10-40KHZ | 62A | 3P 380V/ 50Hz | |
IES-50AB | 50KW | 10-40KHZ | 75A | 3P 380V/ 50Hz | |
IES-60AB | 60KW | 10-40KHZ | 90A | 3P 380V/ 50Hz | |
IES-80AB | 80KW | 10-40KHZ | 125A | 3P 380V/ 50Hz | |
IES-100AB | 100KW | 10-40KHZ | 155A | 3P 380V/ 50Hz | |
IES-120AB | 120KW | 10-40KHZ | 185A | 3P 380V/ 50Hz | |
IES-160AB | 160KW | 8-300KHZ | 245A | 3P 380V/ 50Hz | |
IES-200AB | 200KW | 8-30KHZ | 310A | 3P 380V/ 50Hz | |
IES-250AB | 250KW | 8-30KHZ | 380A | 3P 380V/ 50Hz | |
IES-300AB | 300KW | 8-30KHZ | 455A | 3P 380V/ 50Hz |
Advantages of induction heating in forging unit
- Less space Utilization.
- No Air or Water Pollution
- Smoke free shop area.
- No time wastage in waiting of temperature like oil fired furnaces.
- Most effecient method of headting.
- Uniform temperature distribution and repeatable heat cycle.
- Cleaner working Enviroment.
- Ease Handling
- Automatic feedign.
- No risk of Burn.
- No wastage of energy during non-working hours.
- No Overheating.
- Minimum Decarborisation.
- Material saving due to no scaling or decarborisation of surface.
- Saving in Man power.
Contact Us
Our Address
Inductwell Engineers Pvt Ltd
2C-92 New Industrial Township Faridabad Haryana- 121001
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Call Us
Yog Malik: +91-9910767070